Module Overview
This training module provides a comprehensive guide on the hydro distillation process for extracting oud oil from agarwood. It covers the principles, step-by-step methodology, equipment, safety measures, and quality control aspects to ensure high-yield and premium-grade oud oil production.
Module 1: Introduction to Hydro Distillation
???? Understanding Oud Oil – What makes oud oil valuable?
???? Hydro Distillation vs. Other Extraction Methods
- Comparison with steam distillation and supercritical CO₂ extraction
- Advantages and limitations of hydro distillation
???? Applications of Oud Oil – Perfumes, aromatherapy, and pharmaceuticals
Module 2: Raw Material Preparation
???? Selecting Quality Agarwood
- Identifying high-resin-content wood
- Sourcing sustainably cultivated agarwood
???? Pre-Treatment of Agarwood - Chipping or powdering the wood
- Soaking duration (7-15 days) and its impact on oil yield
Module 3: Equipment & Setup
???? Essential Hydro Distillation Equipment
- Distillation Vessel – Holds the wood and water mixture
- Heating System – Generates steam
- Condenser – Converts steam back to liquid
- Oil-Water Separator – Separates oud oil from water
???? Setting Up a Hydro Distillation Unit - Small-scale vs. large-scale setup
- Maintenance and troubleshooting
Module 4: Hydro Distillation Process
???? Step-by-Step Distillation Procedure
1️⃣ Loading the distillation vessel with soaked agarwood and water
2️⃣ Heating the mixture slowly to release aromatic compounds
3️⃣ Monitoring temperature and pressure for optimal oil extraction
4️⃣ Collecting the oil-steam mixture through the condenser
5️⃣ Separating oud oil from water using a separating funnel
???? Key Process Variables
- Temperature control (ideal range: 90-100°C)
- Distillation duration (up to 7 days)
- Monitoring oil yield efficiency
Module 5: Post-Extraction Processing
???? Filtration & Purification
- Removing unwanted residues
- Enhancing clarity and aroma
???? Aging & Maturation of Oud Oil - Storage conditions for better fragrance development
- Quality testing parameters
Module 6: Quality Control & Grading
???? Factors Affecting Oil Quality
- Wood origin and resin content
- Distillation process parameters
???? Testing for Purity & Authenticity - Gas Chromatography (GC) analysis
- Sensory evaluation techniques
Module 7: Safety, Compliance & Sustainability
???? Workplace Safety & Precautions
- Handling hot equipment
- Ventilation and fire safety measures
???? Regulatory Compliance - Licensing and permits for distillation units
- CITES regulations for agarwood trade
???? Sustainable Production Practices - Ethical sourcing of agarwood
- Waste management solutions
Module 8: Commercialization & Business Opportunities
???? Market Demand & Business Models
- Wholesale oud oil supply
- White-label manufacturing opportunities
???? Cost & Profitability Analysis - Investment and operational expenses
- Pricing strategies for different grades of oud oil
Additional Learning Materials
✅ Video demonstrations of the distillation process
✅ Case studies of successful agarwood oil producers
✅ Hands-on practical sessions for real-world experience
Would you like PowerPoint slides, a workbook, or a hands-on training program designed for this module? ????